The moment I took a bite of a freshly made Cast Iron Patty Melt, I was transported straight to a cozy diner, surrounded by the comforting hum of conversation and the enticing aroma of sizzling beef and toasted bread. There’s a certain joy in preparing this classic comfort food at home—think crisp, buttery sourdough bread embracing a juicy patty, sweet caramelized onions, and two layers of melted cheese, all enhanced by a tangy sauce that ties it all together. This dish is not just a sandwich; it’s a celebration of flavors that evoke nostalgia, making it perfect for a casual weeknight dinner or a cozy weekend meal with loved ones. With simple ingredients and straightforward steps, you can whip up a plate of gooey, satisfying goodness that’s bound to become a favorite in your household. So, let’s get started and bring that diner-style experience right into your kitchen!
Why Love These Cast Iron Patty Melts?
Ultimate Comfort Food: These Cast Iron Patty Melts deliver all the cozy vibes you crave, blending savory beef with sweet onions and oozing cheese.
Quick to Prepare: In just 30 minutes, you can serve up this classic dish without breaking a sweat.
Diner-style Deliciousness: Experience the nostalgic flavors of your favorite diner right at home—a guaranteed crowd-pleaser!
Versatile Variations: Feel free to switch up the cheeses or protein for a personalized touch. Looking for more inspiration? Check out our tips for delicious variations.
Perfect for Any Meal: Whether it’s lunch, dinner, or a cozy weekend treat, these patty melts are a hit anytime!
Easy Cleanup: Cooking in a cast iron skillet means fewer dishes, making it a win-win for busy cooks!
Cast Iron Patty Melt Ingredients
For the Sauce
- Mayonnaise – Adds creaminess to the tangy sauce; Greek yogurt can lighten it up.
- Ketchup – Brings sweetness and tang; swapping with BBQ sauce offers a smoky twist.
- Yellow Mustard – Provides a delightful tang; for a sharper flavor, use Dijon mustard.
- Garlic Powder – Enhances overall flavor; fresh garlic works too, but adjust to your taste.
- Ground Black Pepper – Adds a kick to the sauce; switch it out for white or cayenne pepper for a different touch.
For the Patty Melts
- Large Sweet Onions – Caramelizes beautifully for a sweet depth; yellow onions can be a sharper substitute.
- Unsalted Butter – Perfect for cooking onions and grilling sandwiches; you can use salted butter if needed.
- Chop House by Holten Angus Sirloin Steak Burgers – Savory and satisfying as the main protein; choose quality beef patties for the best flavor.
- Thick Cut Sourdough or Rye Bread – Provides a hearty texture that toasts wonderfully; whole wheat is a healthier option if desired.
- Medium Cheddar Cheese – Melts perfectly and offers a rich flavor; Monterey Jack is a milder alternative.
- Swiss Cheese – Adds nuttiness and great meltiness; Gruyère can offer a luxurious twist.
Enjoy crafting your gooey Cast Iron Patty Melts with this delightful ingredient list!
How to Make Cast Iron Patty Melts
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Caramelize Onions: In a large skillet, melt 2 tablespoons of butter over medium-low heat. Add sliced onions and cook them slowly until they turn golden and soft, about 30 minutes. Stir occasionally for even caramelization.
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Prepare Sauce: In a mixing bowl, combine mayonnaise, ketchup, yellow mustard, garlic powder, and ground black pepper. Stir until smooth, then set aside to let the flavors meld beautifully.
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Cook Patties: Heat a cast iron skillet over medium-high heat and add 2 tablespoons of butter. Cook the Chop House by Holten Angus Sirloin Steak Burgers according to package instructions. Once cooked, remove them and clean the skillet.
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Assemble Sandwiches: Spread the prepared sauce on one side of each slice of bread. On four slices, layer the caramelized onions, a patty, and both types of cheese, then top with the remaining bread slices.
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Grill Sandwiches: In the same skillet, add more butter and grill the assembled sandwiches until they are golden brown and crispy, flipping them as needed to achieve even browning. Enjoy immediately for the best experience!
Optional: Serve with pickles for a delightful crunch!
Exact quantities are listed in the recipe card below.
How to Store and Freeze Cast Iron Patty Melts
Fridge: Store assembled Cast Iron Patty Melts in an airtight container for up to 3 days. To retain crispiness, reheat on a skillet or griddle instead of the microwave.
Freezer: Wrap individual sandwiches tightly in plastic wrap, then place in a freezer bag to enjoy later. They can last up to 2 months in the freezer.
Reheating: Thaw sandwiches in the fridge overnight before reheating. Warm them in a heated skillet over medium-low heat, adding a little butter for a crispy crust.
Make-Ahead Tips: Prepare the sauce and caramelized onions in advance; they can be refrigerated for up to 3 days to save time when making your Cast Iron Patty Melts.
Cast Iron Patty Melts Variations
Get creative with your Cast Iron Patty Melts and enjoy them your way!
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Dairy-Free: Substitute regular cheese with cashew cheese or a dairy-free alternative to enjoy a luscious melt without the dairy.
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Spicy Kick: Add sliced jalapeños or a sprinkle of crushed red pepper flakes inside the sandwich for that extra heat that will awaken your taste buds.
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Herb Infusion: Toss in fresh herbs like thyme or basil into your caramelized onions, giving your melts a fragrant twist that elevates every bite.
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Veggie Lovers: Swap out the beef patties for grilled portobello mushrooms or black bean patties, delivering a satisfying and hearty vegetarian option.
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Smoky Flavor: Use smoked cheddar cheese instead of regular cheddar for a delightful depth that pairs perfectly with the sweet onions.
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Sweet and Savory: Add crispy bacon strips for a crunchy texture, and the salty-sweet contrast will set taste buds dancing.
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Nutty Addition: Incorporate a layer of sliced avocado for a fresh, creamy texture that lightens up the indulgent sandwich.
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Bread Alternatives: Try a fun twist by using pita pockets or wrapping everything in a tortilla for a unique handheld treat!
There are so many ways to make these melts uniquely yours. Enjoy each delicious variation with joy and creativity!
Make Ahead Options
These gooey Cast Iron Patty Melts are perfect for meal prep enthusiasts! You can prepare the caramelized onions and tangy sauce up to 3 days in advance; simply refrigerate them in airtight containers to maintain their fantastic flavors. When you’re ready to serve, follow the final steps by cooking your patties and assembling your sandwiches with the prepped ingredients. For best results, grill the assembled sandwiches just before eating to ensure they’re still warm and crispy, giving you that diner-quality feel with minimal effort. This way, you’ll have a delicious meal ready in no time, saving you precious moments on busy weeknights!
What to Serve with Cast Iron Patty Melts?
Elevate your meal experience by pairing these gooey sandwiches with delightful sides and beverages.
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Crispy French Fries: A classic choice that provides a satisfying crunch alongside the melty goodness of the patties. The salty flavor complements the savory meat beautifully.
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Tangy Coleslaw: This refreshing side adds a pop of color and crunch, while its tanginess balances the richness of the patty melts perfectly. Every bite will be enhanced with a splash of brightness!
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Pickles: The sharp tang of pickles creates a delightful contrast to the creamy, savory elements of the sandwich. Their crunch is the perfect textural counterpoint to the gooey cheese.
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Sweet Potato Fries: Offering a hint of sweetness, sweet potato fries have a fantastic crunch that pairs wonderfully with the savory richness of the patty melts.
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Onion Rings: Golden-brown and crispy, onion rings provide a delightful bite of onion sweetness that complements the caramelized onions in the melts.
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Creamy Mac and Cheese: For a truly indulgent feast, serve a side of mac and cheese. The creaminess melds exquisitely with the flavors of the patty melts, creating ultimate comfort food bliss.
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Ice-Cold Beer: A chilled lager or pale ale can enhance the experience, as its crispness cuts through the richness of the sandwiches, making for a refreshing pairing.
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Classic Milkshake: For a nostalgic touch, consider pairing with a thick milkshake. The sweetness and creaminess of the shake will satisfy your sweet tooth after enjoying the savory dumpling.
Expert Tips for Cast Iron Patty Melts
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Sauté with Patience: Caramelizing onions requires low heat and patience. Rushing may result in burnt bits instead of that sweet, tender goodness.
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Butter It Up: Always coat your bread generously with butter to achieve that golden, crispy crust. A light coverage won’t deliver the satisfying crunch you desire.
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Right Temperature: Use medium-low heat while grilling the sandwiches. This prevents burning the bread and allows the cheese to melt beautifully without a soggy center.
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Quality Matters: Choose high-quality beef patties for your Cast Iron Patty Melts; it greatly enhances the overall flavor and satisfaction of your sandwich.
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Toast First: For an even crunch, consider toasting your bread slightly before assembling the melts. It creates an extra layer of texture and prevents sogginess.
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Customize Your Cheese: Experiment with different cheese varieties to find your perfect melt—Pepper Jack adds spice, while Gruyère gives a gourmet touch!
Cast Iron Patty Melts Recipe FAQs
What type of onions work best for the Cast Iron Patty Melts?
I recommend using large sweet onions for their delightful sweetness and depth of flavor. They caramelize beautifully, adding richness to your melts. However, if you prefer a sharper taste, yellow onions work wonderfully as a substitute.
How should I store leftover Cast Iron Patty Melts?
Store assembled sandwiches in an airtight container in the refrigerator for up to 3 days. To reheat, place them in a skillet or griddle on low heat rather than using a microwave to keep the bread crispy.
Can I freeze Cast Iron Patty Melts?
Absolutely! Wrap individual sandwiches tightly in plastic wrap and then place them in a freezer-safe bag. They can be stored for up to 2 months. To reheat, thaw them overnight in the fridge and warm them in a skillet with a little butter for the best texture.
What if my onions burn while caramelizing?
If your onions burn, don’t despair! It’s best to start fresh to avoid a bitter flavor. Cooking on low heat and stirring often is key, so be patient and give them about 30 minutes to reach that perfect golden-brown color.
Are there any dietary considerations for the sauce in Cast Iron Patty Melts?
Definitely! If you’re looking to lighten up the sauce, opt for Greek yogurt in place of mayonnaise. This not only reduces calories but adds a tangy flavor. Always check ingredient labels if allergies are a concern, particularly with items like mustard and mayonnaise.
What if I can’t find the recommended beef patties?
No worries! While the Chop House by Holten Angus Sirloin Steak Burgers is a fantastic choice, you can substitute them with any quality ground beef patty. If you’d like a lighter option, consider turkey or even a plant-based patty for a delicious twist!

Melt-In-Your-Mouth Cast Iron Patty Melts You’ll Crave!
Ingredients
Equipment
Method
- In a large skillet, melt 2 tablespoons of butter over medium-low heat. Add sliced onions and cook them slowly until golden and soft, about 30 minutes. Stir occasionally for even caramelization.
- In a mixing bowl, combine the mayonnaise, ketchup, yellow mustard, garlic powder, and ground black pepper. Stir until smooth, then set aside.
- Heat a cast iron skillet over medium-high heat and add 2 tablespoons of butter. Cook the patties according to package instructions. Once cooked, remove them and clean the skillet.
- Spread the prepared sauce on one side of each slice of bread. On four slices, layer caramelized onions, a patty, both types of cheese, then top with remaining slices.
- In the same skillet, add more butter and grill the sandwiches until golden brown and crispy, flipping as needed. Serve immediately.







